链卫陶国际站-Link Ceramics - Global Sanitary Industry E-Business Platform

1. Company Profile

Putian One Plus Two Automation Equipment Co., Ltd. is a high-tech enterprise in the field of automatic spraying, especially deeply engaged and forging ahead in the ceramic spraying industry. After years of joint efforts between the professional team and numerous domestic and foreign ceramic enterprises, through comprehensive trials and errors and experience accumulation in various aspects such as the development of equipment control systems, mechanical design, R&D and assembly, the R&D of automatic glaze spray guns, and the transformation of glaze supply circulation systems, it has solved many problems that have plagued the automatic glazing of ceramic products. It can accurately control the feeding flow rate, the weight and thickness of the spray on the products; it can stably spray colored glaze, transparent glaze, white glaze, kiln transformation glaze, Langhong glaze, metal glaze, and Lubao frosted glaze; it is applicable to greenware, bisque-fired ware, finished porcelain, etc. It solves practical problems in the ceramic glaze spraying industry such as high requirements for manual skills, difficulty in recruiting workers, and unstable quality, and truly provides customers with efficient, intelligent and stable practical automatic glazing equipment.

Self-Learning Glazing Machine Solution Configuration

This equipment is a special equipment for ceramic glazing, with leading technology and mature craftsmanship. The biggest difference from conventional glazing machines on the market is that this equipment does not require complex path programming for the movement trajectory of the robotic arm at all. It only needs manual spraying once, and the equipment system will automatically memorize the actions 100%. The operator names the ceramic shape and records the glazing action, and the system can save more than 1000 action files. When replacing the ceramic shape, you can call up the program with one click to carry out batch production again. The complete set of equipment includes a dust removal system, a special frequency conversion circulating glaze pump, and a special automatic glaze spray gun; the equipment, control system and spray gun are all patented products with independent intellectual property rights.

I. Equipment Overview

1.1 Latest Appearance and Robotic Arm Movement Trajectory

Serial Number	Part	Overview
1	Equipment	The equipment consists of two parts: the front part is the main body of the glazing machine, and the rear part is the dust removal cabinet. Both the main body of the glazing machine and the dust removal cabinet can be moved independently.
2	Main Accessories	The whole machine adopts high-end large-inertia EtherCAT bus absolute value servo motors of Xinjie brand; international brand robot reducers, robot industrial computers; self-developed control systems; air pressure stability detection systems; special automatic glaze spray guns, tungsten carbide alloy gun needles; Taiwan NEUMA solenoid valves; German Siemens power supplies.
3	Dust Removal and Collection	Two methods are available: A. Pulse filter cartridge dust collection cabinet, with excellent dust removal effect, no visible dust emission at the air outlet, and a drawer below for convenient recycling, as shown in the figure: B. Water curtain integrated cabinet, with a glaze baffle in the middle, most of the glaze can be recycled in the front recycling bucket, as shown in the figure:

II. Equipment Highlights

2.1 All equipment in this series are equipped with a programming-free memory system, and users do not need any programming experience; hold the spray gun to spray glaze once, the control system will automatically record the movement path and gun firing action, automatically save it with the desired file name, no reset is required during work, saving time and efficiency, and files can be called at any time.

2.2 The feeding system is: glaze bucket – spray gun inlet – spray gun outlet – glaze bucket, closed-loop circulation, avoiding the precipitation of glaze.

2.3 The glazing weight error of a single blank is ±2%. Compared with manual work, it avoids the problem of inconsistent color and weight between each product.

2.4 Applicable to 99% of common glazes in the daily-use porcelain industry; when the glaze concentration is about 65 degrees and the flow rate is below 25 seconds, the circulating pump developed by our company is used; when the concentration is above 70 degrees and the flow rate is above 25 seconds, an alternative scheme is adopted; the gun firing air pressure is 0.4Mpa, and the atomization air pressure is below 0.5Mpa, with no special requirements for compressed air.

2.5 The glaze suction depth of the glaze circulating pump is 200mm (automatic glaze adding function is optional); ordinary plastic buckets with a diameter of more than 400mm can be used; after work, you only need to clean the surface of the pump body with a sponge, then pump clean water for circulation twice; the cleaning water is 10kg; the entire cleaning process can be completed within 10 minutes.

2.6 The only wearing parts of the whole machine are the spray gun nozzle and needle. The service life of the nozzle and needle varies depending on different glazes, generally about 4 months; the service life of the servo motor is 80,000 hours.